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Spitronics Mercury3 – Ultimate Class ECU

R5 066,00

The Mercury3 Ultimate ECU is meant for racing features – multi-coil type engine applications.

Suggested Add-Ons

Racing Features – Multi Coil

Select the rest of the components needed to equip your system

Comms.
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Spitronics USB to UART Cable
R520,00

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Spitronics Bluetooth / UART Module
R560,00

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MAP Sensors
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1.15 Bar Spitronics MAP sensor
R550,00

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3 Bar Universal MAP Sensor
R550,00

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ECU Harnesses
Stepper Idle Control
Dash Display
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Dash Display Ver. 2 (Display only)
R1 620,00

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Dash Display – Enclosure (Only)
R211,00

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Mobile Tuning App (Android)
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Spitronics Mobile Tuning App
R395,00

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Spitronics Mercury3, now with Bootloader, no programmer needed! Upgrades to firmware from 3.6 to 3.7 with new software features to follow shortly, as well as updates to this site regarding the product.

Trigger or Crank Position Sensor
Complex triggers like 36-1 or 24+TDC or any combination of crank and cam triggers can be used
with this class. It has 2 inputs on the ECU and can distinguish signals with a TDC reference like a
missing tooth or cam home pulse. It also works with engines with distributors with complex
patterns like the Nissan optic encoders. Firmware are written for each specific pattern and number
of cylinders. See the ECU selection chart if firmware exists and what the number is.

Coils
This class can do multi-coil type Ignitions. Timing is done Full Sequential spark up to 8 Cylinders
or in a Wasted spark format. This means that the coil has to be charged only once per revolution or 2
revolutions, which means spark performance is at a maximum. For Full Sequential, each coil is
connected to its own driver, and for wasted spark, 2 coils will be paired according to the firing
order. Here they are fired at the same time, even if COP coils are used. Both methods are
recommended for high-revving performance engines. Full sequential is preferred for NOS
applications and long-duration overlap cams. It can do the distributor type one coil systems as
well. See the drawings in the manual for more information.

Injectors
This class can do Full Sequential injection up to 8 Cylinders or Split Sequential injection with 2
Injectors per driver. It will alternate driver pulses in sequence so that each cylinder receives its fuel
on the same stroke. This will make for a more constant condition on each cylinder, resulting in
better performance and economy. For Full Sequential, there is one injector per driver, and for Split
Sequential Injectors will be paired according to the firing order. See the drawings in the manual for
more information.

Features
All the features are allowed with this class. Such as Accurate fuel and spark timing, Idle Control,
Lambda Control, Launch Control, Fuel Pressure Control, Anti-Lag Control, Cam Control, Flat-shift,
Dual Injectors, Rapid fire, Full Sequential Spark, Injector Trimming, Launch Recover Delay,
Retarded timing after TDC, etc.
It can also work with the Advanced, Intermediate, and Standard firmware.

GP Outputs
Up to 10 General outputs can be used for fan control, V-Tech Cam, Shift light, etc.

Check out the technical data in the Overview / Features / Specifications / Product Comparison Chart below, or download the PDF version to check out the Mercury3 Product Information for guidelines on putting the right firmware, product, and drawings together.

Download PDF

Compiling an ECU Product

Getting started with Mercury3 and Hyperspace

Mercury3 ECU Quick Links Manual

Mercury3 Drawings Manual

Overview

Spitronics Mercury3 has just been released. Now with Bootloader, no programmer needed! Upgrades to firmware from 3.6 to 3.7 with new software features to follow shortly, as well as updates to this site regarding the product.

The Mercury3 Control Unit is designed to be a cost-effective replacement for high-tech Engine Control Units (ECU) and Transmission Control Units (TCU). It uses unique and easy features that are easy to install and tune. It is designed with the novice and professional installer in mind.

This universal South African-made product can easily be customized for various engines or transmissions. It can be used for many applications, such as racing engines, vehicle conversions, custom-built vehicles, replacement parts for production vehicles, etc. It is a compact, reliable system that is epoxy-filled to make it rugged and water-tight for harsh environments and easy to mount in the driver’s compartment.

The Mercury3 unit is designed to connect directly to most sensors and drive units that are found on engines and transmissions. No need to modify them. It consists of the latest in high-speed microcontrollers with surface mount technology. These units are machine-soldered to minimize human error.

The Mercury3 cover features like Lambda control, idle control, launch control, fuel pressure control, cam control, line pressure control, tiptronic gear control, stepper motor control, and lots more. It has 8 positive drivers that can be converted to 12 coil igniter drivers for V12 engines. It has 8 negative injector drivers that can do full sequential injection for V8 engines and semi-sequential for V12 engines. 4 Negative drivers for GP outputs, rpm output, relay, and electronic relay outputs. These drivers range from 3.5 Amp to 6 Amp.

There are 9 analog input signals to measure water, air, or oil temperature, throttle position, manifold pressure, lambda, fuel pressure, altitude, etc. Then there are 4 trigger inputs to measure crank, cam & prop shaft angles.

The software is user-friendly and makes all the above features customizable by the tuner. This makes the Mercury3 adaptable for most engines and transmissions. Activations of features can be done over the internet, making the unit viable to keep in stock and customize on demand.

This Mercury3 was designed to be universal and adaptable. Some firmware is customized to suit customers. New applications can easily be incorporated. Upgrades can be done over the internet.

To learn more about this amazing package, browse through the features and specifications in the subfolders.

Features

Spitronics Mercury3 has just been released. Now with Bootloader, no programmer needed! Upgrades to firmware from 3.6 to 3.7 with new software features to follow shortly, as well as updates to this site regarding the product.

Mercury3 ECU Features

Note: Some features may be in the development process in the near future. The hardware already has the capability for this development. Also note that not all features may be included on the same ECU, as there is a limited number of drivers available. Some hardware classes may not include certain features due to price constraints. See the selection chart for the ability of the different classes.

Fuel Delivery
· Accurate fuel amount and injection timing give better performance and fuel consumption due to constant atomization on each cylinder.
· Injection methods such as Batch, Split Batch, Split Sequential, and Full Sequential are offered with the Mercury3.
· Different Tuning options, such as a graph or matrix, can be selected.
· All graphs or matrix data are interpolated to smooth fuel calculation accuracy for the best performance throughout the operating ranges.
· Fuel is calculated with MAP or TPS sensor signals versus RPM or a combination of the two. This will accommodate most engines ranging from street to racing and from economy to performance.
· Other sensors that are used to alter the fuel mixture are Water, Air, Altitude, Lambda, Battery Volts, Fuel Pressure, and throttle response from the driver.
· Fuel injection timing is adjustable on gear-type crank angle sensors as low as 12 pulses per revolution. This will result in a 30° angle resolution or smaller.
· Adjustable MAP sensor, reading angle for multiple throttle body systems.
· Dual injectors can be used in two methods. Staged injectors, namely the Ratio Adjust or Graph Fazed method.
· Fuel pressure control can be done with pressure compensation maps.
· Injector trimming up to 8 injectors can be used for Full Sequential Injection.
· Fuel enrichment can be adjusted during Launch, RapidFire, or retard functions.

Ignition Spark & Timing
· The Mercury3 can manage Distributors, Wasted Spark coil packs, Wasted Spark COP coils or Full Sequential spark systems.
· Mercury3 uses standard automotive coil packs found on engines. No need to change them.
· Most Smart Coils with built-in drivers can be connected directly.
· Basic Coils are connected via the Mercury Coil drivers, which are sold separately in different versions. Coil drivers can be stacked to accommodate V12 systems and V8 Dual Coil engines. The latter has 16 coils.
· The Mercury3 high-performance firing module ensures a high-quality spark adequate to ignite most mixtures of different fuels. It also has built-in protection against overload conditions.
· Mercury3 has very accurate ignition timing, especially with the gear-type triggers.
· Timing is calculated with MAP or TPS sensor signals versus RPM or a combination of the two. This will accommodate most engines ranging from street to racing.
· Other sensors that are used to alter the ignition timing are water, air, and altitude.
· Battery Volts is used to compensate for coil charge time.

Sensors
· Mercury3 can use most standard sensors on the engine – No need to do modifications on distributors or converter boards.
· Custom Bolt-On Timing Gears may be used for older engines that run carburetors or engines with incorrect setups. Gear-type triggers do make timing more accurate and responsive during blip conditions. This is the preferred method for racing applications.
· Sensors can be calibrated to accommodate the different types found on the engines.

Idle Control & Cold Start – These functions will ease the starting of a cold engine and keep the RPM’s constant when air conditioners or automatic transmissions draw power from the engine. Idle control is included on board for one and two-wire idle valves. The Spitronics stepper control units can be connected to control quad and bipolar stepper motors.

Launch Control – This feature will increase boost pressure during pull-off to eliminate Turbo Lag. Various methods are available to activate launch-like buttons, clutch switches, TPS position, etc. It can also do a delayed launch recovery to improve traction.

Anti-Lag Control – This feature will increase boost pressure during racing to eliminate Turbo Lag on corners. Newer firmware has an output option to activate EGR valves to bypass turbo pressure to the exhaust. This will help with engine braking in corners and to keep boost pressure high for accelerating out of the corner.

Flat-shift Control – This feature will momentarily cut engine power during wide-open throttle to assist in manual gear shifting.

RapidFire – This launch feature will make a machine gun sound in the exhaust, which is desired by the drifting crowd. The frequency is adjustable, and the amount of flames displayed at the outlet.

General Purpose Outputs – Up to 10 GP drivers can be used if there are enough available. They can be used for injectors, fan control, shift light, Aircon Cut-Out on Pull-Off, or Up-Hill, etc.

Standard Harness – No need to keep several harnesses in stock for different engines. Level 2 harnesses will include relays and fuses that will ease installation and save time. All the input wiring harnesses use screened cables for neatness of installation and to prevent electromagnetic interference, which may cause erratic behavior of the ECU.

Compact Electronics – This will make the ECU easy to install under the dashboard, as it takes very little space.

Complete Firmware for Most Engines.

Cost-Effective – No need to buy expensive systems as all the necessary features are included with the ECU.

Rotary Systems – The 2 & 3 rotor engines are covered by this Mercury2. 4 & 6 Rotors can be done as well.

External Map Sensor – Easy to change between 1Bar, 2.5Bar, 3Bar, 4Bar & custom configurations. External sensors are used to reduce the delay in the vacuum signal. It makes the ECU more versatile to adapt to standard MAP sensors found on engines.

Altitude Compensation – This feature is important as the ECU will automatically compensate for differences in pressure.

Fuel Pressure control – This will control the speed of the fuel pump, which eliminates the need for the mechanical fuel pressure regulator and return fuel line. It also compensates injector time versus fuel pressure to ensure accurate mixtures during blip conditions.

Standard Tuning Software – All the products use the same software. The features that are not used or allowed in the firmware will be blanked out.

Easy DIY Instructions – Save money on installation if you are a person who is up to the challenge.

Start-Up Maps included – This will make for easy start-up & tuning with the help of a Lambda sensor.

User-friendly tuning software, which is extensively explained in the manual.

The tuning map can be locked to prevent tampering. Useful for engine builders who give guarantees.

No Dyno Required – Tune your own vehicle with the help of the data logger in the software and save money. Just following the instructions in the manual carefully.

(Note that the last five points are for the person who is handy with tools and understands wiring and the operation of an engine. If you are not sure, download the software, the map, the manual, and the drawing, and experiment with it first. It’s free of charge!)

Specifications

Power Supply

12V Ignition power 200mA, filtered by reverse polarity Diode, 700mA Poly switch and 25V Tranzorb
12V Relay, power 14A Max, filtered by reverse polarity Diode
2.5mm2 Earth Strap

Inputs

4x Trigger inputs – Magnetic Isolated (2 Inputs require a 1K pull-up resistor for Hall or Optic inputs)
5x Analogue input 0 – 5V
1x 2K NTC Temperature Sensor Input
1x 10K NTC Temperature Sensor Input
1x Lambda Input 0 – 1 V or Processed 0 – 5V signal.
Software UART Connection via USB2 converter cable
Firmware Programmer Connection

Outputs

8x 6A P Channel Mossfets 12V output Floating, Over-current protected
8x 6A N Channel Mossfets Ground output Floating, Over-current protected
1x Mechanical Relay 3.5A Ground Output Floating, Over-current protected
1x RPM 3.5A Ground Output Floating with 1K pull-up resistor to 12V, Over-current protected
2x General Purpose 3.5A Ground Output Floating, Over-current protected
5V 600mA Power Output for TPS & Map Sensor
Electronic Relay 5V 5mA output for Spitronics custom 45A solid state relay

Dimensions

Size 145mm x 68mm x 21mm
Weight 240g
4 x Connector Type Plastic Molex 12, 10, 8, 6
1 x Comms Connector Type Plastic Molex 6

Load Sites ECU

Tuning Pallet load sites Resolution Adjustment Adjustment
Resolution Range
Fuel Vacuum Graph 64 Auto Range 0.1 ms 0 to 25 ms Interpolated
5 x Fuel RPM Graph 32 Auto Range 1% -50% to 50%
Micro Fuel Vacuum Graph 32 Auto Range 0.1 ms 0 to 25 ms Interpolated
Dynamic Timing Graph 150 100 RPM 0° to 45° Interpolated
2 x Vacuum Timing Graph 32 Auto Range -15° to 25° Interpolated
Trailing Degrees Graph 30 500 RPM 0° to 45° Interpolated
Water Temperature Timing Graph 18 -40° to 140° -50° to 100° Interpolated
Water Temperature Fuel Graph 18 -40° to 140° 1% -50% to 100% Interpolated
Air Temperature Timing Graph 18 -40° to 140° -50° to 100° Interpolated
Air Temperature Fuel Graph 18 -40° to 140° 1% -50% to 100% Interpolated
Lambda MAP Graph 24 Auto Range 1% -50% to 50% Interpolated
Lambda RPM Graph 24 Auto Range 1% -50% to 50% Interpolated
Injection Degrees Graph * 30 Firmware Firmware 0° to 720° Interpolated
TPS Fuel Graph 20 0% to 100% 1% -50% to 50% Interpolated
Fuel Matrix 16×16 Auto Range 0.1 ms 0 to 25 ms Interpolated
Timing Matrix 16×16 Auto Range 0° to 45° Interpolated
Cam1 Matrix * 8×8 Firmware Firmware Firmware Interpolated
Cam1 Matrix * 8×8 Firmware Firmware Firmware Interpolated
Fuel Pressure Set Point Graph 12 Auto Range 0.1 Bar 0 to 7 Bar Interpolated
Fuel Pressure Correction Graph 30 Auto Range 1% -50% to 50% Interpolated
Battery Fuel Graph 20 0.5V 1% -50% to 50% Interpolated
Battery Charge Time Graph 20 0.5V 1% -50% to 50% Interpolated

* Not yet implemented

Load Sites TCU

Tuning Pallet load sites Resolution Adjustment Adjustment
Resolution Range
8x Gear Profiles Upshift 3 Auto Range 1% 0 to 100% Interpolated
8x Gear Profiles Downshift 3 Auto Range 1% 0 to 100% Interpolated
8x Gear Profiles Lockup 2 Auto Range 1% 0 to 100% Interpolated
3 x Duty Control Graph 50 100 % TPS 1% 0 to 100% Interpolated
2 x Oil Temperature Graph 15 -40° to 140° 1% -50% to 50% Interpolated

Product Comparison Chart

The Mercury3 is sold in six hardware classes categorized by the features required for each engine or transmission. The advantage is that basic applications are sold more cheaply than more complex applications. These features can be activated or changed over the internet, which eliminates time lost and courier costs. This makes it viable to have these units in stock at a low entry cost and activate the features later when the project is started. The PC Tuning software is standard for all units. Certain features will be blanked out if they are not available. The firmware categories are Micro, Basic, Standard, Intermediate, Advanced, and Ultimate. On the ECU, only 4 classes are implemented at this stage, and on the TCU, only 1 class. Please look at the following charts to see which hardware class will suit your application.

ECU Selection Chart

Mercury3 Hardware Standard Intermediate Advance Ultimate
Hardware Inputs
Map Sensor 1 1 1 1
TPS Sensor 1 1 1 1
Water Temp Sensor 2K NTC 1 1 1 1
Air Temp Sensor 10K NTC 1 1 1 1
Lambda 1 1 1 1
Altitude Sensor 1 1 1 1
Built-In Altitude Sensor
Tuning Pot 1 1 1 1
Fuel Pressure Sensor 1 1
Dual Map Switch
Battery Volts 1 1 1 1
Power Management 1 1 1 1
Crank Trigger Pulse 1 1 1 1
TDC/Home Pulse 1 1 1 1
VVTI Cam 1 Pulse 1 Note 1
VVTI Cam 2 Pulse 1 Note 1
USB/Programmer 9Pin D-Sub 1 1 1 1
USB/Programmer 6Pin Molex
Hardware Outputs
Injector Drivers Negative Out 2 8 8 8
Internal Coil Drivers Negative Out
External Coil Triggers Positive Out 1 1 8 8
RPM Output 1 1 1 1
Electronic Relay Output 1 1 1 1
Relay Output 1 1 1 1
GP Outputs 2 2 2 2
Features
Graph Tuning 1 1 1 1
Matrix Tuning 1 1 1 1
Idle Control 1 1 1 1 Note 2
Dual Maps 1 1 1 1
Micro Fueling or Fazed Injector 1 1 1 1
Full Sequential Injector Control 1 1 1
Fuel Pressure Control 1 1
V-Tech Cam Control 1 1 1 1
VVTI Cam Control X
Launch control 1 1 1 1
Anti-Lag control X X X X
Flat-Shift control X X X X
Boost control X
Throttle x Wire control X
RPM Calibration 1 1 1 1
Epoxy filed 1 1 1 1
Can be epoxy-filled
Notes
Note 1 – Only magnetic sensors – Requires an external Pull-up Resistor for Hall or
Optic Sensors. Cam 2 input may be used for Dual Map selection.
Note 2 – For Stepper motors, external hardware is required
X – Capable – Firmware not yet developed

TCU Selection Chart

Mercury3 Hardware Intermediate Notes
Hardware
TPS Sensor 1
RPM Sensor 1 Note 1
Speed Sensor 1 Note 1
Oil Temp Sensor 1
Low Range Sensor 1
Shifter Selection Switch 1
Tuning Maps Selection Switch 1
Tiptronic Up Switch 1
Tiptronic Down Switch 1
GP Outputs 2
Solenoid Drivers Negative Out 8 Note 3
Solenoid Drivers Positive Out 8
Speedo Output 1
Electronic Relay Output 1
Relay Output 1
Battery Volts 1
Features
Tiptronic Function 1
Quad Tuning Maps 1
Individual Gear Profiles 1
Duty Cycle Control 1
Speedo Calibration 1
Lockup Control 1
Lockup Selectable / Gear 1
Transfer Box Ratio Adjustments 1
Number of Gears Capable 8
Power Management 1 Note 5
Epoxy filed 1
Can be epoxy-filled
Notes
Note 1 – Only magnetic sensors require an external Pull-up Resistor for Hall or Optic Sensors.
Note 3 – 2 drivers are used for Lockup and Function display LED’s
Note 5 – Hardware can keep itself powered after Ignition Off

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